Project Overview
This project was delivered for an automotive wiring harness manufacturer in Mexico, designed to improve line-side material organization and high-frequency component access for vehicle assembly operations.
The system was specifically engineered for harness storage using a hanging rack structure to keep products organized, protected, and easily accessible.
Project Specifications
- Location: Mexico
- Industry: Automotive Wiring Harness Manufacturing
- System Type: Hanging Storage Rack System
- Rack Size (per unit): 2700 × 600 × 3000 mm
- Levels: 4 levels
- Load Capacity: 500 kg per level
Customer Challenges
The customer faced several operational challenges in the existing production warehouse:
- Large volume of harness assemblies requiring organized hanging storage
- Frequent picking and replenishment near production lines
- Need to prevent cable deformation during storage
- Limited floor space in the line-side warehouse
Traditional shelving systems were not suitable for long cable and harness products.
Our Solution
We designed a custom hanging rack system specifically optimized for automotive wiring harness storage.
The system uses round-pipe hooks and reinforced rectangular beams to ensure stable hanging and easy retrieval.
Structural Design
- Upright: 90 × 60 × 2.0 mm
- Beam: 80 × 40 × 1.5 mm rectangular tube
- Hook bar: 32 × 2.0 mm round pipe
- Levels: 4 levels
This design allows harness products to be stored vertically and horizontally without compression damage.
Key Project Highlights
- Designed specifically for automotive wiring harness products
- Hanging structure reduces product deformation risk
- High-frequency line-side picking support
- Compact footprint with multi-level storage
- Stable heavy-duty steel structure
Results & Operational Value
After implementation, the customer significantly improved line-side warehouse efficiency.
The new rack system provided:
- Faster operator access
- Better product classification
- Reduced damage during storage
- Improved workspace organization
The storage system now supports daily production flow for multiple assembly lines.
Why This Project Matters
This project demonstrates our ability to provide industry-specific storage solutions for automotive wiring harness manufacturing.
Rather than standard shelving, the system is designed around the physical characteristics of harness products and real production workflows.
This greatly improves operational efficiency and product protection.
